The company is engaged in the Job work of material handling, pre-pack, checking, stickering, cartoning, coding through inkjet and laser systems, in system bar code creation, bar-coding pasting, poly packing, sleeving, tester making, inner packing ,tester packing, final packing , blister packing, kit packing, Labelling , Quality clearance, Finished goods booking ,Finished goods despatch. Warehouse operation of Packing Material and Raw Material, primary and secondary pack material receipt from vendor and doing vehicle verification. Purchase order checking, inbound and outbound checking , material receipt, quantity verification, GRR making, stock maintain through Bin card ,Q.C intimation, check Service Report in system, dispensing as per FIFO, challan making , Material dispatch ,If Quality Control rejects the material then it is marked RTV(Return to vendor).
The Sabari Group had a very humble beginning, when it started operations from a small industrial shed with just 8 blister manual machines, 3 cartoning machines with Coding, 3 sleeving machines and 2 shrink wrap machines. Under the leadership of its founder Mr. Muppidathy S. Thevar, it has now grown into a vast organisation, with a variety of machinery which are capable of processing around 3 lakh units cream tube blister packing, 25000 CLD water purifier kit packing, 3.5 lakh units cosmetics and Nail product packing, 2Lakh Bottles of Sleeving & Labelling every day. The core principles on which the company is built are Quality, Innovation and Development, Service, and Cost management. We provide end to end solutions as per the SOP provided by our client and we have always delivered on time.
We are Job worker of 80 products and 507 SKU(varaints), we receive all our packing materials, which are approximately 250 in number from various suppliers. Post delivery of the material we make the goods receipt report along with Quality control, sampling and quality clearing in the SAP system while all the steps are maintained in display on the lot at all times. The whole factory is spread in a covered area of 57600 sq.ft. & Other Factory at 40,000sq.ft.
1. Receiving of semi-finished goods from Vendor
2. Incoming Quality Contorl
3. Physical verification against annexure while unloading.
4. Batch wise segregation at identified location
5. Bar code creation in system according to the batch
6. Receive Packing Material through service report
7. Semi finished goods and Packing Material issue to shopfloor according to FIFO
8. Packing process to start as per SOP
9. Training to workman
10. Change over in machine after batch completion
11. Line Q.C clearance before final Packing
12. Activity verification
13. Get approval from In charge For Product & Batch Run
14. Finished Goods lot batch wise segregation
15. Maintaining a batch sheet on daily basis with MRP and PKD.
16. Maintain height norms
17. Defective pieces Counted and moved to dedicated Quarantine Area
18. Quality clearance
19. If Quality cleared then the finished goods is entered into the system for dispatch
20. Get indent from company for material dispatch
21. Finished Good despatch according to FIFO
22. Maintain stock batch wise for future traceability
23. Challan making
24. ILT Posting
25. Annexure closing
26. Careful segregation of rejected pieces
27. Rejection returned to vendor
28. Rejection stock removed from the system
29. Every day physical verification against SAP
30. Maintaining Technical Efficiency report
31. PM wastage TECH–EFF stock remove from system
32. Audit are conducted every quarter by vendor
1. Vehicle verification as per truck list
2. Document verification
3. Purchase Order verification
4. Main gate entry
5. Checking inbound and outbound
6. Material input checking
7. Material unloading with proper equipment
8. Physical verification against Invoice
9. GRR making in system
10. Material keeping at allocated area
11. Material quantity entry to bin card
12. Generate MR Number
13. Intimate to Quality team make intimation slip
14. Sampling (under Q.C pending) sticker place in lot
15. If Q.C cleared (sticker paste “Q.C cleared”)
16. Get SR from system
17. Dispensing RM according get SR
18. Maintaining FIFO
19. Highlighted near expire material
20. Challan making
21. Dispatch material to plant
22. IF Q.C rejected material “RTV” posted in system return to vendor within 24 hours
23. Every day reconciliation of physical stock against SAP 24. Traceability maintenance through BIN card.
25. Every quarter audit (Audit by external auditor)